{"id":3639,"date":"2026-08-06T19:05:30","date_gmt":"2026-08-06T11:05:30","guid":{"rendered":"https:\/\/www.ihylight.com\/?p=3639"},"modified":"2026-08-06T19:05:30","modified_gmt":"2026-08-06T11:05:30","slug":"case-study-custom-80w-cob-led-light-source-for-professional-photography-fill-light","status":"publish","type":"post","link":"https:\/\/www.ihylight.com\/it\/case-study-custom-80w-cob-led-light-source-for-professional-photography-fill-light\/","title":{"rendered":"Case Study: Custom 80W COB LED Light Source for Professional Photography Fill Light"},"content":{"rendered":"

<\/h1>\n

General Lighting Solutions | N1013-80W-144L Custom COB LED Module<\/span><\/strong><\/p>\n

Introduction<\/b><\/strong><\/h2>\n

Professional photography and video lighting requires more than high brightness.
\nA reliable LED light source must provide consistent color output, excellent thermal stability, compact mechanical design, and flexible optical integration.<\/p>\n

For lighting equipment manufacturers, selecting a suitable LED module directly affects product performance, reliability, and market competitiveness.<\/p>\n

This case study introduces a customized 80W COB\u00a0that\u00a0developed for a professional photography fill light system. The solution combines COB packaging technology, aluminum substrate thermal management, optimized emitting area design, and OEM customization capability.<\/p>\n

Project Overview<\/b><\/strong><\/h2>\n

The customer required a compact but powerful LED module for a photography fill light product.
\nThe main challenges included achieving stable brightness output, maintaining color consistency, fitting within limited internal space, and ensuring long-term operation reliability.<\/p>\n

Product Specifications<\/b><\/strong><\/h2>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parameter<\/span><\/strong><\/td>\nSpecification<\/span><\/strong><\/td>\n<\/tr>\n
Model<\/td>\nN1013-80W-144L<\/td>\n<\/tr>\n
Application<\/td>\nProfessional Photography Fill Light<\/td>\n<\/tr>\n
Power<\/td>\n80W<\/td>\n<\/tr>\n
Voltage<\/td>\n36V<\/td>\n<\/tr>\n
Current<\/td>\n2200mA<\/td>\n<\/tr>\n
LED Quantity<\/td>\n144 LEDs<\/td>\n<\/tr>\n
Color Temperature<\/td>\n5100K<\/td>\n<\/tr>\n
CRI<\/td>\nRa80<\/td>\n<\/tr>\n
PCB Size<\/td>\n60\u00d767mm<\/td>\n<\/tr>\n
PCB Thickness<\/td>\n1.0mm<\/td>\n<\/tr>\n
Light Emitting Area<\/td>\n\u00d845mm<\/td>\n<\/tr>\n
Substrate Material<\/td>\nAluminum PCB<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Customer Requirements and Engineering Solutions<\/b><\/strong><\/h2>\n\n\n\n\n\n\n\n
Customer Requirement<\/strong><\/span><\/td>\nOur COB LED Solution<\/strong><\/span><\/td>\n<\/tr>\n
High brightness in limited space<\/td>\nHigh density COB chip arrangement provides strong illumination with compact dimensions.<\/td>\n<\/tr>\n
Stable operation during long working hours<\/td>\nAluminum substrate improves heat transfer and reduces thermal accumulation.<\/td>\n<\/tr>\n
Natural and consistent lighting effect<\/td>\nOptimized LED packaging ensures uniform illumination and stable color temperature.<\/td>\n<\/tr>\n
Easy integration into existing fixture<\/td>\nCustomized PCB structure supports mechanical and electrical adaptation.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Core Product Advantages<\/b><\/strong><\/h2>\n

1. High Power Density COB LED Design<\/b><\/strong><\/h3>\n

The N1013-80W-144L come with\u00a0144 LED chips.\u00a0Compared with traditional distributed LED solutions, COB technology provides better light uniformity, simplified optical design, and improved system reliability.<\/p>\n

2. Efficient Aluminum Substrate Thermal Management<\/b><\/strong><\/h3>\n

The aluminum PCB design provides excellent heat dissipation.
\nFor higher thermal requirements, copper substrate solutions can also be customized.<\/p>\n

3. Optimized Circular Light Source<\/b><\/strong><\/h3>\n

The \u00d845mm circular emitting surface is designed for professional lighting applications, helping achieve smoother illumination and better optical matching.<\/p>\n

4. Flexible Color and Optical Customization<\/b><\/strong><\/h3>\n

Standard specification is 5100K with Ra80 performance. Customers can request different CCT, CRI, spectrum optimization, and optical characteristics according to application requirements.<\/p>\n

COB LED Customization Capabilities<\/b><\/strong><\/h2>\n\n\n\n\n\n\n\n\n
Customization Category<\/span><\/strong><\/td>\nAvailable Options<\/span><\/strong><\/td>\n<\/tr>\n
PCB Structure<\/td>\nCustom size, shape, thickness, mounting holes, positioning holes<\/td>\n<\/tr>\n
Light Emitting Design<\/td>\nCustom emitting area, LED arrangement, optical matching<\/td>\n<\/tr>\n
Electrical Design<\/td>\nVoltage, current, connection pads, component integration<\/td>\n<\/tr>\n
Material Selection<\/td>\nAluminum substrate, copper substrate, customized thermal solutions<\/td>\n<\/tr>\n
Color Performance<\/td>\nCCT adjustment, CRI improvement, special spectrum requirements<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Application Range<\/b><\/strong><\/h2>\n\n\n\n\n\n\n\n
Application<\/b><\/strong><\/span><\/td>\nTypical Benefits<\/b><\/strong><\/span><\/td>\n<\/tr>\n
Photography Fill Light<\/td>\nStable brightness, accurate color reproduction, compact integration<\/td>\n<\/tr>\n
Video Production Lighting<\/td>\nReliable continuous operation and consistent illumination<\/td>\n<\/tr>\n
Studio Lighting Equipment<\/td>\nProfessional light quality and customized structure<\/td>\n<\/tr>\n
OEM Lighting Products<\/td>\nFlexible COB LED development support<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Why Choose Our Custom COB LED Solution?<\/b><\/strong><\/h2>\n

Unlike standard LED suppliers, we focus on customized COB LED light source development.
\nFrom initial concept design to mass production, our engineering team supports customers with:<\/p>\n

\u2022 LED optical structure optimization
\n\u2022 PCB layout and mechanical adaptation
\n\u2022 Thermal analysis and improvement
\n\u2022 Prototype development
\n\u2022 Small batch testing
\n\u2022 Mass production support<\/p>\n

RFQ Information for Custom COB LED Projects<\/b><\/strong><\/h2>\n

To provide an accurate COB LED solution and quotation, customers are welcome to share the following information:<\/p>\n\n\n\n\n\n\n\n\n\n\n
Required Information<\/span><\/strong><\/td>\nExamples<\/span><\/strong><\/td>\n<\/tr>\n
Application<\/td>\nPhotography light, video light, industrial lighting<\/td>\n<\/tr>\n
Required Power<\/td>\n20W \/ 50W \/ 80W \/ 100W+<\/td>\n<\/tr>\n
Voltage & Current<\/td>\nCustom electrical requirements<\/td>\n<\/tr>\n
Color Requirement<\/td>\nCCT, CRI, R9 or spectrum requirements<\/td>\n<\/tr>\n
Mechanical Dimension<\/td>\nPCB size, shape, mounting position<\/td>\n<\/tr>\n
Thermal Requirement<\/td>\nHeat sink design, operating environment<\/td>\n<\/tr>\n
Quantity Requirement<\/td>\nPrototype quantity and mass production volume<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Conclusion<\/b><\/strong><\/h2>\n

The N1013-80W-144L COB LED module demonstrates how customized LED technology can solve complex lighting challenges.<\/p>\n

By combining high power output, compact structure, efficient thermal management, and flexible OEM customization, this COB LED solution provides an ideal platform for professional photography and imaging equipment manufacturers.<\/p>\n

If you are developing a customized lighting product, our engineering team can help transform your concept into a reliable COB LED solution.<\/p>","protected":false},"excerpt":{"rendered":"

General Lighting Solutions | N1013-80W-144L Custom COB LED Module Introduction Professional photography and video lighting requires more than high brightness. […]<\/p>\n","protected":false},"author":1,"featured_media":3640,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[69],"tags":[],"class_list":["post-3639","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-general-lighting-solutions"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.ihylight.com\/it\/wp-json\/wp\/v2\/posts\/3639","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.ihylight.com\/it\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.ihylight.com\/it\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.ihylight.com\/it\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.ihylight.com\/it\/wp-json\/wp\/v2\/comments?post=3639"}],"version-history":[{"count":1,"href":"https:\/\/www.ihylight.com\/it\/wp-json\/wp\/v2\/posts\/3639\/revisions"}],"predecessor-version":[{"id":3641,"href":"https:\/\/www.ihylight.com\/it\/wp-json\/wp\/v2\/posts\/3639\/revisions\/3641"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.ihylight.com\/it\/wp-json\/wp\/v2\/media\/3640"}],"wp:attachment":[{"href":"https:\/\/www.ihylight.com\/it\/wp-json\/wp\/v2\/media?parent=3639"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.ihylight.com\/it\/wp-json\/wp\/v2\/categories?post=3639"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.ihylight.com\/it\/wp-json\/wp\/v2\/tags?post=3639"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}