General Lighting Solutions | N1013-80W-144L Custom COB LED Module
Introduction
Professional photography and video lighting requires more than high brightness.
A reliable LED light source must provide consistent color output, excellent thermal stability, compact mechanical design, and flexible optical integration.
For lighting equipment manufacturers, selecting a suitable LED module directly affects product performance, reliability, and market competitiveness.
This case study introduces a customized 80W COB that developed for a professional photography fill light system. The solution combines COB packaging technology, aluminum substrate thermal management, optimized emitting area design, and OEM customization capability.
Project Overview
The customer required a compact but powerful LED module for a photography fill light product.
The main challenges included achieving stable brightness output, maintaining color consistency, fitting within limited internal space, and ensuring long-term operation reliability.
Product Specifications
| Parameter | Specification |
| Model | N1013-80W-144L |
| Application | Professional Photography Fill Light |
| Power | 80W |
| Voltage | 36V |
| Current | 2200mA |
| LED Quantity | 144 LEDs |
| Color Temperature | 5100K |
| CRI | Ra80 |
| PCB Size | 60×67mm |
| PCB Thickness | 1.0mm |
| Light Emitting Area | Ø45mm |
| Substrate Material | Aluminum PCB |
Customer Requirements and Engineering Solutions
| Customer Requirement | Our COB LED Solution |
| High brightness in limited space | High density COB chip arrangement provides strong illumination with compact dimensions. |
| Stable operation during long working hours | Aluminum substrate improves heat transfer and reduces thermal accumulation. |
| Natural and consistent lighting effect | Optimized LED packaging ensures uniform illumination and stable color temperature. |
| Easy integration into existing fixture | Customized PCB structure supports mechanical and electrical adaptation. |
Core Product Advantages
1. High Power Density COB LED Design
The N1013-80W-144L come with 144 LED chips. Compared with traditional distributed LED solutions, COB technology provides better light uniformity, simplified optical design, and improved system reliability.
2. Efficient Aluminum Substrate Thermal Management
The aluminum PCB design provides excellent heat dissipation.
For higher thermal requirements, copper substrate solutions can also be customized.
3. Optimized Circular Light Source
The Ø45mm circular emitting surface is designed for professional lighting applications, helping achieve smoother illumination and better optical matching.
4. Flexible Color and Optical Customization
Standard specification is 5100K with Ra80 performance. Customers can request different CCT, CRI, spectrum optimization, and optical characteristics according to application requirements.
COB LED Customization Capabilities
| Customization Category | Available Options |
| PCB Structure | Custom size, shape, thickness, mounting holes, positioning holes |
| Light Emitting Design | Custom emitting area, LED arrangement, optical matching |
| Electrical Design | Voltage, current, connection pads, component integration |
| Material Selection | Aluminum substrate, copper substrate, customized thermal solutions |
| Color Performance | CCT adjustment, CRI improvement, special spectrum requirements |
Application Range
| Application | Typical Benefits |
| Photography Fill Light | Stable brightness, accurate color reproduction, compact integration |
| Video Production Lighting | Reliable continuous operation and consistent illumination |
| Studio Lighting Equipment | Professional light quality and customized structure |
| OEM Lighting Products | Flexible COB LED development support |
Why Choose Our Custom COB LED Solution?
Unlike standard LED suppliers, we focus on customized COB LED light source development.
From initial concept design to mass production, our engineering team supports customers with:
• LED optical structure optimization
• PCB layout and mechanical adaptation
• Thermal analysis and improvement
• Prototype development
• Small batch testing
• Mass production support
RFQ Information for Custom COB LED Projects
To provide an accurate COB LED solution and quotation, customers are welcome to share the following information:
| Required Information | Examples |
| Application | Photography light, video light, industrial lighting |
| Required Power | 20W / 50W / 80W / 100W+ |
| Voltage & Current | Custom electrical requirements |
| Color Requirement | CCT, CRI, R9 or spectrum requirements |
| Mechanical Dimension | PCB size, shape, mounting position |
| Thermal Requirement | Heat sink design, operating environment |
| Quantity Requirement | Prototype quantity and mass production volume |
Conclusion
The N1013-80W-144L COB LED module demonstrates how customized LED technology can solve complex lighting challenges.
By combining high power output, compact structure, efficient thermal management, and flexible OEM customization, this COB LED solution provides an ideal platform for professional photography and imaging equipment manufacturers.
If you are developing a customized lighting product, our engineering team can help transform your concept into a reliable COB LED solution.